Motor Type: | Hydraulic |
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Engine Type: | Hydraulic |
Certificate: | ROHS, CE, ISO |
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The splitting machine | The structure of the splitting machine is mainly composed of hydraulic station, oil pipeline, splitting gun, contract piece and so on. According to the type of power station can be divided into: electric type, diesel type, gasoline type, air motor four. According to the material of the split gun, it can be divided into: steel split gun and aluminum alloy split gun. It can also be classified by the size of the force of the split gun.
It is described in the order of operation flow
The hydraulic station supplies 60Mpa pressure oil to the splitting gun, the splitting gun can produce dozens of tons of F thrust, promote the expansion of the chip to both sides, and the expansion tension P can reach hundreds of tons, so that the object is separated from the internal splitting, we take mining granite as an example to describe the use of the splitting machine.
First let's look at the explosive mining process:
Holes are drilled every 0.5 meters away from the stone surface to be mined, and then explosives are placed to blast the stone away from the mountain.
To make many holes in the vertical and horizontal direction of the rock, such as mining a piece of stone 10 meters long 6 meters wide 6 meters high, to play ¢40 holes a total of 310 meters or more. The stone obtained after explosive blasting is often broken into many pieces, so that the utilization rate of stone is less than 30%. That is, the stone mined by explosive blasting is laborious and time-consuming, and also causes a great waste of resources.
If the splitting machine is used for mining, as long as several holes and some grooves are opened on the stone surface to be mined, and then the splitting machine is used to cut down the stone. If the same mining of 10 meters long, 6 meters wide, 6 meters high stone, only need to play 10 holes, a total length of 60 meters. Then use a blade saw to cut a deep 150 mm wide 5 mm slot between the two holes, the cumulative length of about 25 meters (note: no slot can also be, but the flatness of the split surface is not as good as that of the slot). Then a splitter gun is inserted into the hole to cut the stone. The stone split from the mountain with the splitter is a whole, and the flatness error is generally within a few centimeters. Compared with explosive blasting mining method, splitting machine mining is obviously an economical and efficient quarrying method.
Model |
Split Block Length mm |
Drilling Diameter mm |
Drilling Depth mm |
Rated Pressure MPa |
Splitting Force T |
Crack width mm | Weight kg |
SFST-P90 | 800-900 | 90 | 1300mm | 24-25 | 3300-3600 | 25-30 | 600 |
SFST-P100 | 950-1000 | 100 | 1700mm | 24-25 | 4400-5200 | 30-25 | 650 |
SFST-P115 | 1000-1200 | 115 | 2100mm | 24-25 | 6000 | 30-25 | 730 |
1. Efficiency
- Fast working speed, compared with traditional crushing methods, such as artificial hammer crushing, airborne splitting machine can complete a large number of rock crushing work in a short time. It can be operated continuously, reducing the cost of operation time.
- Be able to operate multiple splitting points at the same time, such as in large-scale mining or building foundation demolition scenarios, through reasonable arrangement of splitting guns, synchronous work, speed up the overall project progress.
2. Precision
- Can precisely control the direction of rock fragmentation. When mining textured ore or removing building foundations that need to retain part of the structure, split the rock in the intended direction to avoid damage to parts that do not need to be broken.
- The degree of rock fragmentation can also be accurately controlled, and the size of the fragments generated is relatively uniform, which meets the requirements of different stone specifications in different projects, and reduces the workload of subsequent screening and secondary processing.
3. Environmental protection
- Basically no dust is produced during operation. Compared with the blasting method, it does not produce a large amount of dust due to the pulverization of rocks by explosive explosion, and has little impact on air quality and the surrounding environment.
- No harmful gas emissions, no need to use explosives, it will not produce harmful gases such as carbon monoxide and nitrogen oxides released after blasting, and environmental protection advantages are obvious.
- Low noise, mainly the sound of mechanical operation, no huge sound generated by blasting, suitable for engineering operations in cities or noise-sensitive areas.
Step 4: Security
- Does not involve the use and storage of explosives, eliminates the explosion, fire and other safety hazards caused by explosives, and is safer and more reliable in the operation process.
- Own safety protection mechanism, such as overload protection of hydraulic system. When the pressure is too high due to abnormally hard rocks or other resistance, the equipment will automatically stop working to prevent equipment damage and accidents.
5. You're adaptable
- Can be applied to a variety of rock types, whether it is higher hardness granite, basalt, or softer sandstone, etc., can be effectively split by adjusting hydraulic pressure and other parameters.
- Can work in a variety of complex conditions, such as uneven mountain mines, narrow underground space or water working environment, as long as the vehicle can reach, the airborne splitter can play a role.
6. High mobility
- Generally installed on mechanical equipment such as excavators, with the mobility of the vehicle, it can quickly move in the work site. It can be flexibly switched between different rock mining faces or building demolition sites to improve the efficiency of equipment use.
7. Easy to operate
- The operation of the equipment is relatively simple, and the operator can get started with simple training. Its control interface design is humanized, easy to understand and master, and can be operated quickly and accurately.
Q1: Warranty terms of your machine?
A1: One-year warranty for the machine and technical support according to your needs.
Q2: Will you provide some spare parts for the machines?
A2: Yes, of course.
Q3: What about the voltage of products? Can they be customized?
A3: Our standard voltage is 380V, 50HZ, and 3phase. The voltage can be customized according to your equipment.
Q4: Which payment term can you accept?
A4: 100% T/T( Decide according to actual situation)
Q5: How long will it take to arrange production?
A5: we can deliver the normal goods within 3-5 working days. Other nonstandard electrical items we will deliver within 25-30 days.
Q6: Can you accept OEM orders?
A6: Yes, with a professional design team, OEM orders are highly welcome.
Q7: Which trade term can you accept?
A7: Available trade terms: FOB, CIF, CFR, EXW, etc.